Asahi Kinzoku Kogyo Inc. has 3 Plants. Headquatere plant and Kyoto-South plant located in Kyoto. The largest and newest plant is Gifu-Anpachi Plant, where the most major equipments installed at Asahi. The following table shows major equipment in Asahi Kinzoku Kogyo. |
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| Major Equipment in Asahi Kinzoku Plants | |||
| Classification | Equipment/Process | Effective Work Dimensions (LxWxH) | Photos |
| Machining | Horizontal 5-Axis Machining Center |
730x730x680mm |
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Horizontal 5-Axis Machining Center |
4000x1500x1000mm |
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Horizontal 5-Axis Machining Center |
4000x2000x700mm |
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Horizontal 5-Axis Machining Center |
1100x820x1020mm |
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Horizontal 4-Axis Machining Center |
800x650x800mm |
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Horizontal Boring Machine |
1000x1000x700mm |
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| CNC Vertical Lathe TM2-10N |
X1360mmxZ600mm |
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CNC Cylinder Grinding Machine |
φ300x500mm |  |
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| 3 Dimensional CAD | CATIA Version 4 | - | |
| CATIA Version 5 | |||
| Shot Peening | Shot Peening Equipment |
L3000xH1060mm |
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| Shot Peening Equipment (Impeller Type) |
L5200xH1540mm |  |
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| L770xH930mm | |||
| L1070xH1230mm | |||
| Plating | Hard Chromium Plating | 1000x2500x1100mm or less |  |
| Copper Plating | 2000x2000x3700mm |  |
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| Electroless Nickel Plating | 1000x600x2000mm |  |
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| Zinc-Nickel Plating (acidity) | 400x500x800mm |  |
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| Silver Plating (semi bright) | 1000x400x900mm or less |  |
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| Silver Plating (mat) | 1100x1100x400mm | ||
| Palladium Plating | 1100x1100x400mm | ||
| Lead-Tin Plating | 700x700x600mm or less | ||
| Lead-Indium Plating | 150x150x100mm | ||
| Electro Nickel Plating | 1500x1500x3500mm | ||
| Baking Stress Relief | Baking Furnace | 500x1000x500mm or less |  |
| Baking and Stress Relief Furnace | 1300x1500x800mm or less | ||
| Electro-Forming | PR Copper Electro Forming | 2000x2000x3700mm or less | |
| Anodizing | Automatic Anodizing Line | 5000x1200x2000mm |  |
| Chromic Acid Anodizing | 5000x1200x2000mm or less |  |
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| Sulfuric Acid Anodizing | 5000x500x2000mm or less |  |
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| Hard Anodizing | 5000x500x2000mm or less |  |
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| Hard Anodizing with Teflon Impregnated | φ200x300mm | ||
| Boric-Sulfuric Acid Anodizing | 4500x500x2000mm |  |
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Chemical Coating for Aluminum |
Chemical Conversion Coating (Color) or (Colorless) | 5000x1000x2000mm or less |  |
Anodic Coating for Magnesium |
HAE Coating | 500x1000x1200mm |  |
| DOW17 Coating | 500x1000x1200mm | ||
| Passivation | Passivation for CRES | 1000x700x900mm or less |  |
| Passivation for Titanium | φ300x500mm | ||
| Phosphate Fluoride Coating | For Titanium | 2050x600x1400mm 600x500x600mm |
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| Electro-Polishing | Copper Electro-Polishing | 1500x1500x3700mm | |
| Aluminum Electro-Polishing | 900x700x1100mm | ||
| Blasting | Alumina Blasting | 1500x200x150mm or less |  |
| Glass Bead Blasting | 500x500x100mm | ||
| Stripping | Chromium Plating | ||
| Copper Plating | |||
| Nickel Plating | |||
| Silver Plating | |||
| Anodizing | |||
| Painting | Automatic Painting Lines (Booth) | 1500x700x100mm |  |
| Large Size Painting Lines (Booth) | 4500x1800x300mm | ||
| Multiple Painting Lines (Booth) | 700x500x300mm | ||
| Thermal Spray Coating | HVOF Equipment (Propylene Gas) |
1500x200x150mm |  |
HVOF Equipment (Hydrogen Gas) |
1500x200x150mm |  |
|
| Assembly of Insert of Bushings |
Radial Drilling Machine |
510x1280x150mm | |
| Drilling Machine | |||
| Hand/Hydraulic Press Machine | |||
| Squeezer | |||
Assembly of Ribs and Interiors |
Riveter | ||
| Squeezer | |||
| Non-Destructive Testing (NDT) | Penetrant Inspection Equipment | 4500x500x1500mm 900x1600x600mm |
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Inspections |
CNC Coordinated Measuring Machine |
1200x4200x1000mm 900x1600x600mm |
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| Profile Projector |  |
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| Contour Measuring Meter |  |
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| Surface Roughness Meter |  |
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| Magnetic Induction Coating Thickness Meter |  |
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| Electric Conductivity Meter | |||
| Eddy Current Coating Thickness Meter | |||
| Rockwell Hardness Meter | |||
| Micro-hardness Tester | |||
| Testing/Analysis | Salt Spray Test Cabinet | 1600x1000x500mm 900x600x500mm |
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| Humidity Test Cabinet | 700x700x450mm |  |
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| Light Fastness Tester |  |
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| Rupture (Hydrogen Embrittlement) Evaluation |  |
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| Tensile Strength (Adhesion Strength) |  |
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